2000 polaris xpedition 425 manual transmission fluid change

How to change the transmission fluid on a polaris sportsman atv. Polaris xpedition 425 oil questions i picked up nonrunning 2000 xpedition w plow. How to change polaris sportsman transmission and diff fluid. Hello i recently changed the transmision fluid in my 04 sportsman 500. View and find parts catalogs by selecting your vehicle type. Polaris sportsman 400 service manual pdf download manualslib. Select a 2000 polaris xpedition 425 4x4 trade in value.

One full stroke of the pedal shifts the transmission to the next higher or lower gear in the shifting sequence. This manual is very useful in the treatment and repair. Simply type in your atv model, and a full list will appear. I read the manual again and it says use the polaris gear lubricant but then for. The best and sure way to do it is drain it and measure out 5 oz. Buy all of the drive system fluids youll need to keep your transmission healthy. How to change the transmission fluid on a polaris sportsman. Manual 2000 polaris xpedition 425 4x4 5 speed manual. Extreme use is defined as constant adc operation on hilly or mountainous terrain, or if adc is the primary mode of awd operation. View and download polaris sportsman 400 service manual online. Because of their reliable design, relatively simple construction, and ease of repair. Thats why you need 5 quarts litres for an oil change. Jul 29, 2009 i have a 2000 polaris 425 xpedition atv 4x4.

It should be 34 from the bottom of the fill plug threads on the 600700 twin centralized hilliard front gearcase. My expedition 425 4x4 seems to slip at low rpm when u gas up it will grab. We removed the rear tire and skid plate to make it easier for you to see whats going on. View online or download polaris xpedition 425 service manual. N a polaris premium 6040 antifreezecoolant polaris premium synthetic gear case oil polaris 0w40 synthetic engine lubricant. Theres a new member of the polaris atv family the 5speed manual transmission family. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembly of any component containing fluids. The polaris 500 has front rear end that does take the 80w90 gear oil.

Do it yourself with this polaris oem oil change kit this kit contains the following items. Get great deals on automatic and manual transmission parts like control modules and car computers for your 2001 polaris atv utility xpedition 425. This takes polaris agl atv gearcase lubricant as polaris likes to call it. To change the transmission fluid on your general xp or general xp 4, follow these steps. The problem is more likely in the shifter than the transmission, but could ultimately be in the transmission the problem is if it is anything other than a binding shift shaft or a problem with the manual clutch release, it will require complete engine disassembly to repair, but whatever it is, it will require partial engine disassembly removal of the clutch cover the first thing to do is. Aug 14, 2011 download 2000 polaris xpedition 425 parts manual 2000 polaris xpedition 425 parts manual for xpedition 425 a00ck42aa and xpedition 425 a00ck42ab. Satisfaction guaranteed or return for a full refund. If the oil level is over the full mark, change the oil.

If the fluid level is correct the fluid should dribble out of the hole. May 08, 2012 2000 polaris 425 xpedition wont start. How to change the transmission fluid on a polaris atv. The xpedition 425 4x4 combines a powerful polaris 425 engine with the shaft ride system, intelligent ondemand true 4wheel drive, and a 5speed manual transmission, with automatic clutch and ez. Research 2000 polaris xpedition 425 standard equipment and specifications at nadaguides. While its not necessary, removing the skid plate can help make this job a little less messy. The new 325 model joins its big brother, the 5speed xpedition 425, in the polaris line of atvs for 2000. Check out polaris atv agl fluid on amazon video walks you through how to change, the drain and refill the transmission fluid o. Welcome to the lonely world of owning a manual shi. My problem is it often will not change gears after it has run for a while. I have a 2000 polaris 425 expidition and i just changed the spark plug in it a couple of days ago because it wouldnt.

Care must be taken to ensure that the fluids are contained. I have a polaris 2000 4x4 xpedition i cant get theto work it. Polaris atvs for 2000 the first polaris model to utilize a manual transmission, the xpedition 425 4x4 is idea for heavy work, trail riding, and. Enthusiasts sometimes overlook atv transmission and differential maintenance. Instant manuals for polaris xpedition425 owners manual. Download 2000 polaris xpedition 425 parts manual 2000 polaris xpedition 425 parts manual for xpedition 425 a00ck42aa and xpedition 425 a00ck42ab. Research 2000 polaris xpedition 425 options, equipment, prices and book values. Refer to owners manual or service manual for procedures related to fluid changing and level validation. Sep 08, 2017 the main topic of this particular ebook is about manual 2000 polaris xpedition 425 4x4 5 speed manual transmission, nevertheless it did not shut the potential of some other further tips and. Use atf, its a sae 80 gear lube the amsoil to use is series 200.

Amsoil synthetic atv transmission and differential fluid offers excellent protection for your xpedition 425, even in the most severe riding conditions. Atvs are the ideal machine for maintenance and repair at home. Dec 28, 20 instant manuals for polaris xpedition425 owners manual supplement 2000. Follow the maintenance schedule recommendations to ensure that the allterrain vehicle atv is in peak operating condition and the emission levels are within the standards set by the your statescounty resources board. Or, i have to go to the carberator and idle it down by adjusting the idle screweven if it doest seem to be idling that fast. Whether its extreme heat, highrpm riding or heavy towing, our motor oils will keep your 2002 polaris epedition 425 protected. We expand our inventory daily to give you the latest and greatest in powersports products. The service manual downloads for the above listed models describes the service procedures for the complete vehicle. Polaris full synthetic oil change kit, fits sportsman. Buy oem parts for polaris, atv, 2000, xpedition 425 a00ck42ab. Engine oil free delivery possible on eligible purchases. These are holdover parts to piece things together temporarily.

Always wear safety glasses and nitrile gloves when servicing your polaris atv. In the specs section of owners manual supplement, under fluid capacities, tran. To change the transmission fluid on your sportsman 850 or xp, follow these steps. Maserati names new small suv grecale for 2021 launch g power bmw x6m gets 750 hp powerkit and body kit. My 2002 sp700 owners manual has numerous mistakes in it and hopefully it was corrected for later models.

The front diff is the most important to use the correct fluid, polaris premium demand drive fluid. I have to turn off the engine, put in nuetral and start again. The atvs are either red or a tan metallic, and have xpedition 425 and polaris written on both sides of the bodywork. The rear transmission drive is a multi task system that is composed of the rear drive and transmission. Position the hole at the 4 or 8 oclock position when filling to set the level correctly.

Under extreme use, change the front gearcase fluid every 25 hours. Using a properly formulated transmission fluid or differential fluid for your polaris xpedition 425 can protect your atv from costly problems down the road. Rotate hub forward or back until the fluid plug hole reaches the 4 or 8 oclock position. Place a rag in the bottom of the drain pan to prevent the splashing of fluid. It should be 34 from the bottom of the fill plug threads on the 600700 twin centralized hilliard front gear case. If your vehicle is currently supported with online ordering, you will be redirected to the brand specific website. Engine oil level oil and filter change polaris inc. Turn the hole to the 6 oclock position or remove the cap to drain the fluid. Feb 16, 2008 ok so i am on the the brakes of this 2000 polaris xpedition 425.

Displaying parts for your 2000 polaris xpedition 425. Free shipping on many items browse your favorite brands affordable prices. On the lefthand side of the atv on the clutch cover, near the footrest, appear the words 5speed. Check out polaris atv agl fluid on amazon video walks you through how to change, the drain and refill the. If you have a dirty old paper copy of this manual or a pdf copy of this manual on your computer and it crashed we can help. Buy 2000 2002 xpedition 425 genuine polaris oil change and air filter kit. Polaris xpedition425 owners manual supplement 2000content. Polaris ps4 is made specifically for polaris powersports engines to maintain peak performance longer than automotive and other aftermarket powersports oils. The recalled atvs are the 2000, 2001 and 2002 model year xpedition 425 with 5speed manual transmissions.